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Máquina de prensa de vulcanização de borracha

EPDM Vulcanizing Press Machine with 1500mm x 1500mm Plate Size 500T Total Pressure and PLC or Manual Automatic Grade

Nome da marca:	Beishun
Número do modelo:	XLB-1000×1000/5.0MN
MOQ:	1 conjunto
preço:	Negociável
Condições de pagamento:	T/T,L/C
Capacidade de abastecimento:	50 conjuntos/ano

Informações pormenorizadas

Descrição do produto

Informações pormenorizadas

Lugar de origem:

Qingdao

Certificação:

ISO/CE

Palavra-chave:

Prensa de Curagem

Nota Automática:

Plc ou manual

Serviço no exterior:

Oferecer

Estrutura:

Tipo de estrutura de quadro

Sistema de refrigeração:

Resfriamento de água

Unidade hidráulica:

Rexroth, Huade, Yuken, Sete Oceanos

Vulcanizando o tempo:

0-999s

Tipo de máquina:

Hidráulica / Mecânica

Pressão Total:

500T

Tipo de aquecimento:

Elétrico, óleo ou vapor

Tamanho da placa:

1500 mm x 1500 mm

Pistolas de combustível:

250mm ou personalizado

Camada nenhuma:

Diâmetro do êmbolo:

φ360 mm

Camada de trabalho:

Detalhes da embalagem:

40GP

Destacar:

1500mm x 1500mm Plate Size EPDM Vulcanizing Press Machine

500T Total Pressure EPDM Rubber Sheet Making Machine

PLC or Manual Automatic Grade Rubber Vulcanizing Press Machine

Descrição do produto

EPDM Vulcanizing Press Machine / EPDM Rubber Sheet Making Machine

Our EPDM Rubber Sheet Making Machine represents a complete production line solution for manufacturing high-quality EPDM sheets used in roofing, pond liners, gaskets, and automotive seals. This sophisticated system transforms raw materials into finished products through a carefully engineered multi-stage process.

Core Production Line Stages & Machinery

1. Raw Material Preparation & Mixing

The process begins with precise weighing of EPDM raw polymer, carbon black, oils, plasticizers, curing agents, and other additives. These materials are then loaded into specialized mixing equipment.

Primary Machinery: Weighing Scale, Internal Mixer (Banbury Mixer) or Open Two-Roll Mill
Process: Intensive batch mixing ensures uniform compound distribution, with the two-roll mill also serving to sheet out the mixed material

2. Sheet Formation / Calendering

This critical stage shapes the mixed compound into continuous, uniform sheets using two primary methods:

A. Calender Line - Ideal for consistent, wide, thin-to-medium thickness sheets

Key Equipment: Multi-roll Calender (L-Type, Z-Type, or Inclined Z-Type)
Features: Precision-heated rolls with adjustable gap control for thickness determination
Supporting Systems: Feed conveyor, roll heating/cooling systems, liner application unit
Reinforcement: For roofing membranes, includes polyester or fiberglass scrim insertion and lamination capabilities

B. Extrusion Line with Calendar or Roller Die - Suitable for thicker sheets or continuous vulcanization

Key Equipment: Rubber Extruder with wide flat die (sheet die or T-die)
Downstream Processing: Calender rolls or polishing roller train for final thickness calibration and surface finishing

3. Vulcanization (Curing)

EPDM undergoes vulcanization to develop its essential elastic properties, with method selection based on product requirements:

Rotary Hot Air Vulcanizer (Continuous): Sheet travels through multi-zone heated oven on conveyor system - ideal for continuous roofing membrane production
Press Vulcanization (Batch): Cut sheets cured in Flat-Bed Platen Press between heated plates - suitable for thicker sheet goods
Autoclave (Batch): Steam-heated pressure vessel curing for drum-wrapped or tray-placed sheets

4. Cooling, Inspection & Winding/Cutting

Cooling: Large water-cooled drums rapidly reduce sheet temperature
Quality Control: Backlit inspection conveyor enables thorough defect detection
Finishing: Center-surface winders for roll production or traveling cutter/guillotine for sheet lengths

Types of EPDM Sheet Production Lines

Reinforced EPDM Roofing Membrane Line

Production Flow: Mixing → Calender (top/bottom layers) → Scrim insertion/lamination → Continuous Rotary Vulcanizer → Cooling → Inspection → Winding
Key Feature: Integrated fabric reinforcement with precise thickness control for superior waterproofing performance

Non-Reinforced EPDM Sheet Line

Applications: Gaskets, seals, pond liners
Production Flow: Mixing → Calendering or Extrusion → Continuous or Batch Vulcanization → Cooling → Winding/Cutting
Surface Options: Smooth or textured finishes available

EPDM Sponge/Closed-Cell Foam Sheet Line

Specialization: Modified equipment with blowing agent compounds
Vulcanization: Critical foaming control using double-band press (Lauffer press) or precision autoclave for uniform cell structure

Key Selection Considerations

Output Capacity: Production volume requirements (kg/hr or meters/day)
Sheet Specifications: Width (1m to 2m+), thickness range (0.5mm to 12mm), surface finish requirements
Reinforcement Needs: Fabric feed and lamination system requirements
Vulcanization Method: Continuous vs. Batch processing based on product type and investment parameters
Automation Level: Options from manual control to full PLC/Siemens systems with automatic thickness gauging and feedback
Budget Planning: Comprehensive capital investment analysis for complete production line solutions

Global Machinery Suppliers

We work with leading international manufacturers to provide optimal EPDM sheet production solutions:

Premium European: Troester (Germany), Comerio Ercole (Italy), REP (France)
Advanced Asian: Mitsubishi Heavy Industries (Japan)
Established Manufacturers: Dalian Rubber & Plastics Machinery Co., Ltd. (China), Qingdao Yiyuan Environmental Technology Co., Ltd. (China)

Note: Comprehensive due diligence recommended for supplier selection

An EPDM Rubber Sheet Making Machine represents a sophisticated production system where configuration depends entirely on sheet type (reinforced vs. pure, solid vs. foam), quality standards, and production volume requirements. Define your precise product specifications to guide optimal machinery selection.

Etiquetas:

Pressão de moldagem de borracha de uma camada grande / máquina de pressão de borracha com 2,8MPa Pressão para vulcanização uniforme

Obtenha o melhor preço

Máquina de prensagem vulcanizadora de borracha de 380 V com faixa de temperatura de 0 a 300 °C e pressão de 0 a 25 MPa

Obtenha o melhor preço

Prensa de vulcanização de correia transportadora de mineração 200 mm curso de cilindro tipo profissional

Obtenha o melhor preço

Máquina de prensa de vulcanização de borracha

Máquina de borracha do moinho de mistura

Máquina de resfriamento de borracha em lote

Máquina de fabricação de pneus de motocicleta

máquina de borracha da amassadeira

Máquina de borracha do calendário

Máquina de borracha da extrusora

desperdice o pneumático que recicla a máquina

máquina de fatura de borracha

máquina de corte de borracha

Correia transportadora que vulcaniza a máquina

Peças de máquinas de borracha

Máquina de prensa de vulcanização de borracha

Máquina de borracha do moinho de mistura

Máquina de resfriamento de borracha em lote

Máquina de fabricação de pneus de motocicleta

máquina de borracha da amassadeira

Máquina de borracha do calendário

Máquina de borracha da extrusora

desperdice o pneumático que recicla a máquina

máquina de fatura de borracha

máquina de corte de borracha

Correia transportadora que vulcaniza a máquina

Peças de máquinas de borracha

Detalhes dos produtos

EPDM Vulcanizing Press Machine with 1500mm x 1500mm Plate Size 500T Total Pressure and PLC or Manual Automatic Grade

EPDM Vulcanizing Press Machine with 1500mm x 1500mm Plate Size 500T Total Pressure and PLC or Manual Automatic Grade

1500mm x 1500mm Plate Size EPDM Vulcanizing Press Machine

500T Total Pressure EPDM Rubber Sheet Making Machine

PLC or Manual Automatic Grade Rubber Vulcanizing Press Machine

PLC de máquina de prensa de vulcanização de borracha

prensa hidráulica de borracha para corrimão

escada rolante de máquina de prensa de vulcanização de borracha

Tipo de coluna Prensa vulcanizadora hidráulica Máquina de prensagem vulcanizadora para produtos de borracha

Prensa de vulcanização de borracha tipo estrutura Prensa de vulcanização de placa PLC

Pressão de moldagem de borracha de uma camada grande / máquina de pressão de borracha com 2,8MPa Pressão para vulcanização uniforme

Máquina de prensagem vulcanizadora de borracha de 380 V com faixa de temperatura de 0 a 300 °C e pressão de 0 a 25 MPa

Prensa de vulcanização de correia transportadora de mineração 200 mm curso de cilindro tipo profissional